The problem? Oil cleanliness!
70-80% of hydraulic failures are caused by contaminated oil.
Due to the process, dirt particles are often brought in from the outside and continuously worsen the oil cleanliness.
The contamination of the oil has a direct effect on the service life of the hydraulic components; in the case of proportional valves, a small chip is enough and the valve no longer functions reliably.
The failure of a pump or valve then usually leads directly to a machine standstill with devastating consequences and costs.
Clean and “dry” oil ensures the reliable and fault-free functioning of the hydraulics and the associated hydraulic components.
The determination of water, Karl Fischer titration (KFT) The Karl Fischer method is the quantitative determination of water by titration, hence also Karl Fischer titration or simply KFT. The method was developed in 1935 by the German chemist Karl Fischer at Lazăr Edeleanu GmbH and is also used to determine water in oils (source:…
Water in the oil?! In addition to contamination of the oil by particles, water is another trigger for malfunctions and damage to system-relevant components in the oil circuit. Water can occur in oil in different states: dissolved water, free water and emulsions. The dissolved water is initially uncritical and is usually created through…
Why oil care is so important our article at www.fluid.de Importance of oil care in hydraulics: Impure oil significantly shortens the lifespan of machines. At Leiber, a new filter system improved the oil purity class, which is essential for the longevity of the hydraulic components. Causes of Oil Pollution: Assembly, incorrect filling,…
That’s why oil care is important… 70-80% of hydraulic failures are caused by contaminated oil! But what does that mean specifically? Oil is the most important component in hydraulic and lubricating oil systems; nothing works without oil! And with contaminated oil, things don’t work for long; downtimes are sometimes associated with very high costs!…
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Oil condition sensor or laboratory analysis? An oil analysis in an oil laboratory is essential in order to correctly assess the condition of the oil and to determine the current state of oil cleanliness and oil quality. Before any changes are made to the hydraulic system or the process on suspicion, the ACTUAL…
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The solution? Step 1 – Oil analysis!
The condition of your systems and machines can be determined by a detailed analysis of the medium (lubricating oil, hydraulic oil, etc.).
An oil analysis reveals impending damage and helps to prevent damage. You also save on expensive repair costs with the early damage detection that the oil provides.
With a regular oil analysis, you can schedule your maintenance work and oil changes so that your systems do not stand idle for unnecessarily long periods. Thanks to the permanent monitoring of the oil and machine condition, you also avoid damage-related machine failures.
The solution? Step 2 – Oil cleaning
If the fluid is constantly contaminated due to the process, only efficient filtration (depth filtration, microfiltration) can help!
In most cases, the “standard filtration” of the hydraulic system is not sufficient, as not all conditions and eventualities could be taken into account in the design.
Depending on the priority and probability of failure, the fluid can be cleaned at regular intervals using a mobile off-line filter system.
Off-line oil filter systems can also be retrofitted without any problems in most cases and are a useful addition when it comes to ensuring machine availability!
The result? The results!
The top priority is machine availability and thus the reduction of machine downtimes due to defective hydraulic components!
Maintenance costs are reduced and regular checks of the fluid can be scheduled and carried out!
The service life of the components can be increased many times over with clean, filtered oil, which in turn saves further costs!
1 liter of used oil causes approx. 2.5 kg of CO2, the longer service life of oil and components reduces the consumption of energy and resources required for production and disposal!
Efficient & sustainable oil quality
“I support companies in their oil maintenance with an easy-to-understand procedure to sustainably improve and maintain oil quality. This extends the service life and reduces the probability of system failure.”
– Lars Benk, a passion for oil care
Please feel free to contact me:
lars.benk@schuhmacher-tech.de
07424/9495-663
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