Condition Monitoring – mobile and stationary solutions for the security and defence industry
In the security and defence industry, technical availability is not a luxury – it is a prerequisite. Whether mobile combat vehicles, maritime systems, aviation units or stationary power and hydraulic systems: the condition of fluids plays a decisive role in determining the functionality, safety and service life of complex systems. Condition monitoring provides transparency in this area – both in the field and in stationary applications during continuous operation.
Transparency in the oil cycle – identifying risks at an early stage
Hydraulic and lubricating oils are operating fluids subjected to high stresses. Particles, water, oxidation and additive degradation have a gradual, insidious effect – often without any visible symptoms. The consequences range from a loss of performance to unplanned system failure. Over 80 per cent of hydraulic failures are attributable to particle contamination.
Through targeted condition monitoring, critical parameters are monitored continuously or periodically:
- Purity classes in accordance with ISO 4406 / NAS 1638
- Water content and relative humidity
- Particle count and size
- Viscosity and oil ageing
- Wear indicators
Benefits for military systems engineering
Improved system availability
Extended service life of oil and components
Reduced maintenance and repair costs
Minimised risks of failure during operation
Sustainable use of operating materials
A contribution to modern lifecycle strategies in the defence sector
Measurement Technology – Products for Defence Applications
Optical particle counters – continuous online measurement
MP Filtri ICM 2.0 – In-line particle counter with LED measurement technology
Argo-Hytos OPCOM particle counter
Oil condition sensors – real-time monitoring of hydraulic fluids
CML4 – The portable condition monitoring device for field use
LOQS Oil Quality Sensor
Argo-Hytos LubCos H2O+ II
Fixed Condition Monitoring – Continuous System Monitoring
For stationary installations or systems in continuous operation, stationary condition monitoring provides continuous monitoring of critical parameters. Early warning indicators enable:
Trend analyses of oil condition trends
Zustandsorientierte Instandhaltung (Condition-Based Maintenance)
Preventing unplanned downtime
Extending the service life of oil and components
The result is a structured, data-driven fluid management system that optimises maintenance cycles and makes targeted use of resources.
Fluid management as a strategic factor
A holistic fluid management approach combines regular oil analyses, online and offline measurement systems, mobile diagnostic units, and documentation and trend analysis. This provides a robust basis for decision-making regarding maintenance, lifecycle planning and logistical support.









