{"id":22945,"date":"2024-02-06T13:53:12","date_gmt":"2024-02-06T12:53:12","guid":{"rendered":"https:\/\/schuhmacher-tech.de\/fluid-management-sustainable-fluid-maintenance\/"},"modified":"2024-08-19T19:28:04","modified_gmt":"2024-08-19T17:28:04","slug":"fluid-management-sustainable-fluid-maintenance","status":"publish","type":"post","link":"https:\/\/schuhmacher-tech.de\/en\/fluid-management-sustainable-fluid-maintenance\/","title":{"rendered":"Fluid management &#8211; sustainable fluid maintenance"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"22945\" class=\"elementor elementor-22945 elementor-18465\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5b50c1e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"5b50c1e\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-fe961d7\" data-id=\"fe961d7\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-bc94a23 elementor-widget elementor-widget-heading\" data-id=\"bc94a23\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Fluid Management \u2013 Sustainable maintenance of fluids<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-377f98e elementor-widget elementor-widget-text-editor\" data-id=\"377f98e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Fluid management refers to the entirety of services relating to liquid working media. This includes analyzing (monitoring) and conditioning operating media, as well as recording and evaluating consumption. The term refers in particular to:<\/p>\n<p>Hydraulic oils from work machines<\/p>\n<p>Cooling lubricants<\/p>\n<p>(Source: WIKIPEDIA https:\/\/de.wikipedia.org\/wiki\/Fluidmanagement (09.01.23)<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-97577f0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"97577f0\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-fef2be9\" data-id=\"fef2be9\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d528cb7 elementor-widget elementor-widget-heading\" data-id=\"d528cb7\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Fluid management in relation to hydraulic oils \u2013 then and now<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-25c2921 elementor-widget elementor-widget-text-editor\" data-id=\"25c2921\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Fluid management for hydraulic oils is an important part of machine and system maintenance and is unfortunately still often neglected or carried out improperly.<\/p>\n<\/p>\n<p>During my training as a toolmaker in the punching and forming technology department (it was a few days ago :-)), the task of the trainees in the first year of training was to \u201cmaintain\u201d the machines, usually on Mondays. For the most part, these were simple lathes, milling machines and other cutting machines, including CNC-controlled machines.<\/p>\n<p>We were \u201callowed\u201d to clean and lubricate the guides and check and refill the central lubrication system. We also changed a filter from time to time. It was important that we used the right oil. I can&#8217;t guarantee that this was always adhered to 100%, after all it was a Monday and when you&#8217;re 17 or 18 you have other things to worry about at 7:00 in the morning&#8230; At the time, this activity really annoyed me, even though I made the most of the time for detailed discussions with colleagues.<\/p>\n<\/p>\n<p>Today, some 20 years later, I see things differently and sometimes miss the commitment of those responsible in a wide variety of areas and companies. The machines and systems are more complex, more expensive, partially automated down to the last corner and yet there is a lack of awareness and understanding of this issue.<\/p>\n<\/p>\n<p>In contrast to back then, I now enjoy supporting companies with these tasks. We therefore update this website from time to time with information on a wide range of topics relating to oil care.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-d000af2 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"d000af2\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-8895e07\" data-id=\"8895e07\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d18f1b1 elementor-widget elementor-widget-heading\" data-id=\"d18f1b1\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Overview of fluid care<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-706b945 elementor-widget elementor-widget-text-editor\" data-id=\"706b945\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>If we assume that the machine and system manufacturer has implemented a holistic, well-thought-out concept for oil supply, filtration and lubrication, the main topics are as follows:<\/p>\n<ul>\n<li>Selection of the correct hydraulic oil (usually specified by the manufacturer)<\/li>\n<li>Regularly check and top up the oil<\/li>\n<li>Periodic inspection and replacement of filter elements if necessary<\/li>\n<li>The cleanliness of the (external) area of the hydraulics should be regularly checked and ensured to prevent dirt from being introduced when filling the oil or changing the filter<\/li>\n<li>Seals on rotary feedthroughs, cylinders, wipers, etc. must be checked regularly and replaced if necessary. This is often the cause of excessive dirt entering the system<\/li>\n<li>It may make sense to change the oil regularly, but it must be ensured that the entire system is also flushed. Otherwise the residual dirt in the system will contaminate the fresh medium within a few hours.<\/li>\n<li>Depending on the machine and application, there are additional points that must be observed<\/li>\n<li>Don&#8217;t forget, leaks must be repaired and stopped immediately<\/li>\n<\/ul>\n<p>If these basic points are observed and, in the best case, documented, there will at least be no major surprises or machine downtimes.<\/p>\n<p>An analog or digital maintenance log is suitable for documentation. This may even be intended by the manufacturer.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-2048aec elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"2048aec\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-f75303c\" data-id=\"f75303c\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-bb79f6d elementor-widget elementor-widget-heading\" data-id=\"bb79f6d\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Useful addition(s)<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2c210ec elementor-widget elementor-widget-text-editor\" data-id=\"2c210ec\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In addition to the \u201cclassic\u201d oil care, there are, depending on the application, useful additions which I would like to list here:<\/p>\n<ul>\n<li>Regular inspection of oil quality and purity in cooperation with an oil laboratory (e.g. https:\/\/de. <a href=\"https:\/\/en.oelcheck.com\/\" target=\"_blank\" rel=\"noopener\">oelcheck.com\/<\/a> )<\/li>\n<li>Retrofitting an off-line filter<\/li>\n<li>Retrofitting of sensors, e.g. particle monitor, humidity sensor, oil quality sensor, temperature sensor, etc.<\/li>\n<li>Filling the system using a filter unit (prevents dirt from entering during filling)<\/li>\n<li>If there are persistent problems with the oil quality and purity, it may make sense to change the oil type, but this should be done in cooperation with the manufacturer. There are many products and promises on the market\u2026<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-a10a6e3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"a10a6e3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-0c1b5c7\" data-id=\"0c1b5c7\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6453e99 elementor-widget elementor-widget-heading\" data-id=\"6453e99\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Off-line filters and status sensors <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-788e7e2 elementor-widget elementor-widget-text-editor\" data-id=\"788e7e2\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Numerous manufacturers offer bypass filters and oil condition sensors, and you can also find a small selection here:<\/p>\n<p>Bypass filter: <a href=\"https:\/\/schuhmacher-tech.de\/en\/products\/hydraulic-filters-filter-elements\/bypass-filter\/\">http:\/\/schuhmacher-tech.de\/produkte\/hydraulikfilterfilter-filterelemente\/nebenstromfilter\/<\/a><\/p>\n<p>Sensors: <a href=\"http:\/\/schuhmacher-tech.de\/produkte\/fluidmanagement-oelzustandssensoren\/\">http:\/\/schuhmacher-tech.de\/produkte\/fluidmanagement-oelzustandssensoren\/<\/a><\/p>\n<h4> <\/h4>\n<h4>simplicity is the key \u2013 practical and simple<\/h4>\n<p>Shooting sparrows with cannons is certainly not the right approach.<\/p>\n<p>We are fundamentally in favor of a simple and practical solution. It doesn&#8217;t help anyone to install sensors and filters, just that you&#8217;ve done something and have a good &#8220;feeling&#8221;.<\/p>\n<p>If there is a problem with oil cleanliness and oil quality, the first and most important thing to do is to investigate the cause. The remedying of these causes then begins with appropriate solutions.<\/p>\n<p>And this can vary greatly from system to system.<\/p>\n<p>Do you have any special topics that I can support you with? Feel free to contact me, I will be happy to help you!<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e518bd5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e518bd5\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-c85ef03\" data-id=\"c85ef03\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b0e2b93 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"b0e2b93\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-896aefe elementor-widget elementor-widget-image\" data-id=\"896aefe\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1710\" height=\"1710\" src=\"https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund.png\" class=\"attachment-full size-full wp-image-16136\" alt=\"\" srcset=\"https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund.png 1710w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-300x300.png 300w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-200x200.png 200w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-600x600.png 600w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-1024x1024.png 1024w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-150x150.png 150w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-768x768.png 768w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-1536x1536.png 1536w, https:\/\/schuhmacher-tech.de\/wp-content\/uploads\/2023\/08\/Lars-Benk_2.1rund-160x160.png 160w\" sizes=\"(max-width: 1710px) 100vw, 1710px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-21f0203 elementor-widget elementor-widget-heading\" data-id=\"21f0203\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Lars Benk: Profile of a field-tested expert<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e59e8a9 elementor-widget elementor-widget-text-editor\" data-id=\"e59e8a9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Basic training: Tool mechanic, specializing in stamping and forming technology.<\/p>\n<p>Further training: State-certified technician with a focus on mechanical engineering.<\/p>\n<p>Additional qualification: Degree in technical business administration, combining technical know-how with business expertise.<\/p>\n<p>Professional experience: More than a decade of active work in the field of hydraulics.<\/p>\n<p>Specialization: Certified specialist in oil analysis (MLA II &#8211; Machine Lubrication Specialist), with a specific focus on the maintenance and optimization of machines through professional lubricant analysis. Certified specialist for hydraulic fluids \u2013 specialist knowledge for optimal hydraulic systems.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Fluid Management \u2013 Sustainable maintenance of fluids Fluid management refers to the entirety of services relating to liquid working media. This includes analyzing (monitoring) and conditioning operating media, as well as recording and evaluating consumption. The term refers in particular to: Hydraulic oils from work machines Cooling lubricants (Source: WIKIPEDIA https:\/\/de.wikipedia.org\/wiki\/Fluidmanagement (09.01.23) Fluid management in&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[203],"tags":[276],"class_list":["post-22945","post","type-post","status-publish","format-standard","hentry","category-fluid-care","tag-fluid-management"],"_links":{"self":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22945","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/comments?post=22945"}],"version-history":[{"count":5,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22945\/revisions"}],"predecessor-version":[{"id":24741,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22945\/revisions\/24741"}],"wp:attachment":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/media?parent=22945"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/categories?post=22945"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/tags?post=22945"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}