{"id":22918,"date":"2024-03-11T10:16:03","date_gmt":"2024-03-11T09:16:03","guid":{"rendered":"https:\/\/schuhmacher-tech.de\/test-report-oil-service-device-fapc2-016-schuhmacher-praezisionsdrehteile-gmbh\/"},"modified":"2024-06-03T08:29:00","modified_gmt":"2024-06-03T06:29:00","slug":"test-report-oil-service-device-fapc2-016-schuhmacher-praezisionsdrehteile-gmbh","status":"publish","type":"post","link":"https:\/\/schuhmacher-tech.de\/en\/test-report-oil-service-device-fapc2-016-schuhmacher-praezisionsdrehteile-gmbh\/","title":{"rendered":"Test report oil service device FAPC2 016, Schuhmacher Pr\u00e4zisionsdrehteile GmbH"},"content":{"rendered":"\t\t
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Test report oil service device FAPC2 016, Schuhmacher Pr\u00e4zisionsdrehteile GmbH<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Customer:<\/strong><\/p>\n

Schuhmacher Pr\u00e4zisionsdrehteile GmbH is a competent partner for the development and manufacture of precision turned parts and assemblies for a wide range of industries and applications. They are an OEM partner and Tier X supplier with years of experience. As a family business, Schuhmacher stands for respectful and fair treatment of partners, employees and customers.<\/p>\n<\/p>\n

Machine\/system:<\/strong><\/p>\n

Lathe Benzinger (6\u00b5m filter in the bypass flow) Hydraulic OIL HLP46 approx. 100 liters<\/p>\n<\/p>\n

Challenge:<\/strong><\/p>\n

Since Schuhmacher supplies many automobile manufacturers directly just in time, maximum machine availability is essential. In the past, some supply units had to be replaced; this is usually associated with unplanned machine downtimes and costs a lot of time and money. In order to master this challenge even better, active fluid management of the most important machines will be introduced in the future. As part of a product demonstration, we cleaned the hydraulic oil of the above-mentioned lathe with the FAPC2 016<\/p>\n<\/p>\n

Filter system used:<\/strong><\/p>\n

Type: FAPC2 016<\/p>\n

Filter capacity: 16 liters\/min.<\/p>\n

Filter fineness: 3\u00b5m<\/p>\n<\/p>\n

Result:<\/strong><\/p>\n

At the beginning we measured a purity class according to ISO 4406 of 18\/16\/15 with the integrated particle counter, which is generally not particularly bad. After about 60 minutes of filtration in the bypass, we were able to achieve a purity class of 12\/11\/10, which is more than good on this machine. At the same time, we took an oil sample to check whether the oil quality still met the requirements. In principle, the oil is still usable, but we noticed increased wear values, the copper content is above normal and indicates abrasive or corrosive wear.<\/p>\n<\/p>\n

Recommendation:<\/strong><\/p>\n

The origin of the increased wear (copper) should be particularly examined on this machine. If these particles were not caused by machining, this could be the first sign of wear on the pump or valves. Since an oil cooler is installed on the machine, this should also be inspected for damage. Due to the high number of machines, it makes sense to introduce consistent, sustainable and efficient fluid management. This is the only way to maximize machine availability.<\/p>\n<\/p>\n

Comment:<\/strong><\/p>\n

Michael Schmid (production manager):<\/p>\n

The filter system is very easy to use and the purity class of the hydraulic oil can be read in a very short time. Even in a closed circuit, you’ll be shocked at how contaminated the hydraulic oil is! The oil is continuously cleaned without the intervention of an employee.<\/strong><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Gasoline lathe<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Purity class ISO 4406 at the beginning (18\/16\/15)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Purity class ISO 4406 after approx. 60 minutes (12\/11\/10)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Changed depending on the purity class
the service life of the components increases
Hydraulic and lubrication systems clearly:<\/p>\n

\"\"<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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FAPC2 016 in use on the lathe<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\t\tLars Benk\t\t\t\t\t\t<\/h4>\n\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\tGrundausbildung: Werkzeugmechaniker, spezialisiert auf Stanz- und Umformtechnik.\r\nWeiterbildung: Staatlich gepr\u00fcfter Techniker mit Schwerpunkt Maschinenbau.\r\nZusatzqualifikation: Abschluss als Technischer Betriebswirt, verbindet technisches Know-how mit betriebswirtschaftlicher Expertise.\r\nBerufserfahrung: Mehr als ein Jahrzehnt aktive T\u00e4tigkeit im Bereich der Hydraulik.\r\nSpezialisierung: Zertifizierter Fachmann f\u00fcr \u00d6lanalyse (MLA II - Machine Lubrication Specialist), mit spezifischem Fokus auf die Wartung und Optimierung von Maschinen durch professionelle Schmierstoffanalyse.\r\nZertifizierter Spezialist f\u00fcr Hydraulikfl\u00fcssigkeiten \u2013 Fachwissen f\u00fcr optimale Hydrauliksysteme\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Test report oil service device FAPC2 016, Schuhmacher Pr\u00e4zisionsdrehteile GmbH Customer: Schuhmacher Pr\u00e4zisionsdrehteile GmbH is a competent partner for the development and manufacture of precision turned parts and assemblies for a wide range of industries and applications. They are an OEM partner and Tier X supplier with years of experience. As a family business, Schuhmacher…<\/p>\n","protected":false},"author":1,"featured_media":22769,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[203],"tags":[272,213],"class_list":["post-22918","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fluid-care","tag-fapc2-016-en","tag-oil-service-unit"],"_links":{"self":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22918","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/comments?post=22918"}],"version-history":[{"count":4,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22918\/revisions"}],"predecessor-version":[{"id":23335,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/posts\/22918\/revisions\/23335"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/media\/22769"}],"wp:attachment":[{"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/media?parent=22918"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/categories?post=22918"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/schuhmacher-tech.de\/en\/wp-json\/wp\/v2\/tags?post=22918"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}